METAL WORKING OIL
 
The great flexibility and versatility of the different types of machining method are particularlysignificant in the metal working industries. Although for some years now there has been growing trend towards non-cutting (forming) methods for work piece quality reasons and to save material and process costs, this has still not had any obvious effects on the volume share of lubricants. This is also apparent from the machine tools statistics. The dramatic changed prophesied in the nineteen seventies did not take place  in the nineteen eighties and nineties.
Because of the particular significance of cooling for the cutting operation, this process is called cooling lubrication and the fluids used are called coolants. Apart from this term “Coolant” which is commonly used in general practice, there are also numerous others. Terms for specific application such as, for eg. cutting oils, grinding oils, reaming oils, deep hole drilling oils and honing oils
 
MACHING OF METALS
  • Water Based Cutting Fluids (Soluble Cutting Oils)
  • Neat Cutting Oils
The following points concerning the storage and use of soluble oils are important.
 
STORAGE
Exposure of packages to moisture or to excessive heat or cold should be avoided.
 
MIXING
To make the emulsion, add the necessary quantity of oil to the water (never the water to the oil), meanwhile stir constantly. Do not use hot water or steam. Use absolutely clean vessels.
 

WATER BASED CUTTING FLUIDS

  • LUBOL - CUTNOL - N.

  • LUBOL - CUTNOL - XN.

  • SYNTHCUT SS. (semi Syenthetic).

  • SYNTHCUT OILS.

  • QUENCHEN OILS.

  • METCUT OILS.

  • FERCUT OILS.

  • HONILE OILS.
FERCUT OILS

LUBOL offers a comprehensive line of neat oils that helps to extend tool life for application ranging from light duty cutting to heavy duty broaching. These products are blended from high viscosity index base stocks and contains fatty material which posses supremacy over other oils. Select grades offer high performance in both high speed grinding operations as well as for special applications such as manufacturing of cemented carbide tools. Fercut fulfills conman operation demand such as high lubricity, longer tool life ,light color, low odour, reduced oil mist while maintaining an excellent HSSE profiles. It does not stain yellow metals. It is a tri purpose oil for cutting, machine lubrication and hydraulic applications.
All machining operations on non-ferrous metals.

Machining of ferrous metals where the severity of operation is not high.
Addition of chlorine enables the use of these oils for extreme pressure – low/moderate temperature cutting operations where feed rates are high but
speeds are low.
These operations include gear hobbing, screw cutting, tapping, milling, reaming etc.
ADVANTAGES
Minimize welding of the chip to the cutting tool. -)It helps to retain sharpness of the cutting edge and reduces stress at the cutting point.
It reduces friction between chip and tool face thus generate less heat -)It does not stain non-ferrous metals -)It posses special chlorinated based additives for its application as a multipurpose neat cutting oil.
Health & Safety
These oils are unlikely to present any significant health or safety hazard when properly used in the recommended . Application and good standards of industrial and personal hygiene are maintained.
MEETS PERFORMANCE STANDERD:
S 3065 : 1985 [ reaffirmed march, 2002 ] (for METCUT 95)
 
SPECIFICATION :

Product

K.V. cSt @ 40 °C

Saponification
No. mg KOH/g

Flash Point
PMCC. °C

Sulphur

FERCUT 20

20.1

4.1

157

Inactive

FERCUT 22 22.1 2.5 166 Inactive
FERCUT 32 32.4 7.5 167 Inactive

 
 
 
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