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METAL WORKING OIL |
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The great flexibility and versatility of the different types of machining method are particularlysignificant in the metal working industries. Although for some years now there has been growing trend towards non-cutting (forming) methods for work piece quality reasons and to save material and process costs, this has still not had any obvious effects on the volume share of lubricants. This is also apparent from the machine tools statistics. The dramatic changed prophesied in the nineteen seventies did not take place in the nineteen eighties and nineties.
Because of the particular significance of cooling for the cutting operation, this process is called cooling lubrication and the fluids used are called coolants. Apart from this term “Coolant” which is commonly used in general practice, there are also numerous others. Terms for specific application such as, for eg. cutting oils, grinding oils, reaming oils, deep hole drilling oils and honing oils |
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MACHING OF METALS |
- Water Based Cutting Fluids (Soluble Cutting Oils)
- Neat Cutting Oils
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The following points concerning the storage and use of soluble oils are important. |
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STORAGE |
Exposure of packages to moisture or to excessive heat or cold should be avoided. |
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MIXING |
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To make the emulsion, add the necessary quantity of oil to the water (never the water to the oil), meanwhile stir constantly. Do not use hot water or steam. Use absolutely clean vessels. |
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WATER BASED CUTTING FLUIDS |
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HONILE OILS |
HONLE 7X |
During grinding the honing tool has grit bonded multiple cutting edges. The most important grain material are corundrum, diamond etc.
During honing, there is a very large contact zone between tools and work pieces with relatively low pressure. The honing oil is kept at a constant temperature by chillers and these oils are of very low viscositiesThese oils have an excellent cooling effect.. Special inhibitors in the honing oil can prevent the sulphur from dissolving during honing, stone bonding and the material to be machined. |
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SPECIFICATION : |
Product |
K.V. cSt @ 40 °C |
Saponification
No. mg KOH/g |
Flash Point
PMCC. °C |
Sulphur |
HONLE 3X |
20.1 |
4.1 |
157 |
Inactive |
HONLE 5X |
22.1 |
2.5 |
166 |
Inactive |
HONLE 7X |
32.4 |
7.5 |
167 |
Inactive |
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