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METAL WORKING OIL |
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The great flexibility and versatility of the different types of machining method are particularlysignificant in the metal working industries. Although for some years now there has been growing trend towards non-cutting (forming) methods for work piece quality reasons and to save material and process costs, this has still not had any obvious effects on the volume share of lubricants. This is also apparent from the machine tools statistics. The dramatic changed prophesied in the nineteen seventies did not take place in the nineteen eighties and nineties.
Because of the particular significance of cooling for the cutting operation, this process is called cooling lubrication and the fluids used are called coolants. Apart from this term “Coolant” which is commonly used in general practice, there are also numerous others. Terms for specific application such as, for eg. cutting oils, grinding oils, reaming oils, deep hole drilling oils and honing oils |
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MACHING OF METALS |
- Water Based Cutting Fluids (Soluble Cutting Oils)
- Neat Cutting Oils
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The following points concerning the storage and use of soluble oils are important. |
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STORAGE |
Exposure of packages to moisture or to excessive heat or cold should be avoided. |
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MIXING |
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To make the emulsion, add the necessary quantity of oil to the water (never the water to the oil), meanwhile stir constantly. Do not use hot water or steam. Use absolutely clean vessels. |
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WATER BASED CUTTING FLUIDS |
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METCUT OILS |
METCUT 95 |
These oils are blended from high refines base stocks containg fatty oils and sulphur compounds to impart extreme pressure additives.These oils are recommended for multipurpose neet cutting tools.These oils are used without adding any type of dilutes and hence increases the life of tools and machineries.These oils can be applied in all ferrous and non ferrous metals. |
METCUT 100 |
These are the specialized metal working fluids. The use of this special oil for CBN grinding brings the following advantages for the user.It enables the user to filter to a very fine degree using precoated filter, which has a favourable effect on both the surface finish of the components and the trail life of the grinding. |
METCUT 105 |
This is a special lubricant recommended in those places where deep hole drilling techniques are employed mainly in the arnament industry where “GUN DRILLING” operations are preferred. Thus METCUT 105 plays a decisive role as a coolent additives. The main function of METCUT 105 is to reduce the friction between the abrasive material and the surface of the workpiece in the contact zone thus increases the tool life of the grinding wheels. |
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SPECIFICATION : |
Product |
K.V. cSt @ 40 °C |
Saponification
No. mg KOH/g |
Flash Point
PMCC. °C |
Sulphur |
METCUT 95 |
35 |
13 |
166 |
Active |
METCUT 100 |
12 |
- |
185 |
Active |
METCUT 105 |
13.5 |
- |
150 |
Active |
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